Product Description
This Explosive Ordnance Disposal Tool Mounting Bracket is a core component of mission-specific modules for special robots, designed specifically for explosion-proof, rescue, and aerospace applications. Manufactured from high-strength aviation aluminum through 5-axis CNC precision machining, it ensures structural stability and functional reliability in extreme environments. The mounting bracket enables rapid deployment and precise positioning of EOD tools, capable of withstanding high-intensity impact and vibration, providing a solid foundation for explosive disposal operations.
Features
- High-strength structure: Made of 7075 aviation aluminum alloy with tensile strength of 524MPa, strengthened by T651 heat treatment to ensure load-bearing capacity
- Precision machining: 5-axis CNC precision machining with positioning accuracy of ±0.02mm, mounting hole tolerance controlled at H7 level
- Lightweight design: Topology-optimized structure design reduces weight while ensuring strength, net weight only 3.2kg
- Quick disassembly: Patent-pending quick-change interface design, tool change time <30 seconds, supports hot-swapping功能
- Environmental adaptability: Hard anodized surface treatment, corrosion and wear resistant, operating temperature -40℃ to +85℃
- Explosion-proof certification: Complies with ATEX explosion-proof certification and IP67 protection level, suitable for hazardous environments
Technical Parameters Table
| Parameter | Technical Specification |
| Material | 7075-T651 Aviation Aluminum Alloy |
| Dimensions | 420mm*280mm*150mm |
| Net Weight | 3.2kg |
| Maximum Load Capacity | 45kg |
| Mounting Interface | ISO 9409-1-50-4-M6 Standard |
| Positioning Accuracy | ±0.02mm |
| Surface Treatment | Hard Anodizing, 25-30μm thickness |
| Operating Temperature | -40℃ to +85℃ |
| Protection Level | IP67 |
| Explosion-proof Certification | ATEX II 2G Ex h IIC T6 Gb |
| Fastener Material | A4-80 Stainless Steel |
Applications
- Counter-terrorism and EOD: For EOD robots to deploy water cannon disruptors, manipulators, and other EOD tools
- Military applications: Installation platform for EOD devices on military robots
- Fire and rescue: Equipment mounting interface for firefighting robots carrying breaking tools and reconnaissance devices
- Nuclear emergency: Equipment installation interface for nuclear power plant emergency robots
- Aerospace exploration: Installation platform for space exploration equipment
Customization Services
We provide comprehensive customization services and can make design adjustments according to specific customer requirements:
- Size adjustment: Customize mounting bracket dimensions based on robot structure
- Material change: Provide special material versions such as stainless steel or titanium alloy
- Interface compatibility: Adapt to various brand robot interface standards
- Special treatment: Provide special surface treatments for specific environments
- Small-batch customization: Support small-batch customization with minimum order of 50 pieces
Support and Services
- Technical consultation: Provide free technical consultation and selection guidance
- Installation guidance: Provide detailed installation instructions and technical documentation
- Maintenance training: Provide usage and maintenance training services for customers
- Warranty policy: 18-month quality assurance period, lifetime maintenance
- Rapid response: Respond to customer inquiries within 24 hours, provide solutions within 48 hours
Processing Case Page Content
Long-tail keyword product title
Precision EOD Robot Tool Mount Bracket Custom Manufacturing CNC Machining China
Product Description
This project involves an EOD tool mounting bracket developed for a special equipment manufacturer's new generation EOD robot system. Through 5-axis CNC machining center precision manufacturing, complex internal cavities are formed in a single machining process, reducing assembly steps and improving overall structural stability. This component successfully addresses the precision maintenance challenge in multi-tool rapid switching.
Processing Technology
- Processing equipment: German DMG 5-axis CNC machining center
- Processing technology: Milling, drilling, and tapping completed in single setup
- Tooling solution: Diamond-coated carbide tools used to ensure machining accuracy
- Quality control: Full-process inspection with CMM, 100% inspection of critical dimensions
- Surface treatment: Hard anodizing to increase surface hardness and corrosion resistance
Technical Challenge Solutions
- High-precision positioning hole machining: Using drilling and milling combined process, hole diameter tolerance controlled within ±0.01mm
- Thin-wall structure deformation control: Optimizing cutting parameters and tool paths to reduce machining stress
- Complex interface machining: Using 5-axis simultaneous machining technology to achieve complex surfaces in single setup
- Surface quality control: Custom electrolyte formula to obtain uniform anodic oxide film
Application Results
The mounting bracket has been batch applied to an EOD robot model, demonstrating excellent performance in practical use:
- Tool change time reduced by 60%, from original 90 seconds to within 30 seconds
- Positioning accuracy improved by 50%, repeat positioning accuracy reached ±0.02mm
- Service life extended 3 times, maintaining accuracy after 2000 installation/dismantling tests
- System weight reduced by 2.1kg, improving robot endurance
Customer Testimonial
"This mounting bracket solved the key problem of our robot tool deployment system. Its precision machining quality and reliability fully met our design requirements, especially its stable performance in complex environments is satisfactory." — Technical Director of a Special Robot Manufacturer
